Master Scheduling and Material Requirements Planning MCQ
A ______ is useful way to represent the bill of materials file that shows the product hierarchy and the explosion into its parts.
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Product structure tree
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In a ______ system, unanticipated demand for products may hamper production because there is a lack of sufficient capacity.
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Just-in-time
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The ______ provides information on the number of units required for an end-product for specific time periods of the planning horizon.
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Master production schedule
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______ systems have the required materials and components available when needed for the production of finished goods based on forecasted requirements.
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Materials requirement planning
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______ reports call managers’ attention to major problems such as overdue and late orders, excessive scrap rates, reporting errors, and requirements for nonexistent parts.
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Exception
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______ approach allows selection of the number of periods covered by an order or setup such that the holding cost over the covered horizon is approximately equal to the ordering or setup cost.
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Part-period balancing
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______ system is best suited for a repetitive production process that produces similar products that have stable demand.
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Just-in-time
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______ reports can be used to forecast future inventory requirements.
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Planning
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The ______ leads to a manufacturing plan that determines the quantity of each end item to be produced in specific periods of the short-range planning horizon.
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Master scheduling process
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______ systems focus on detailed scheduling of production in response to actual orders.
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Just-in-time
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______ contains the records of all items in inventory, including on-hand inventory and scheduled receipts.
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Inventory status file
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Material requirements planning systems can use ______ to minimize uncertainty associated with production or supply lead times.
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Backflushing
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Regenerative MRP systems are suitable for production systems that are relatively stable and have the advantage of ______ processing costs.
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Lower
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_____ is a planning system for dependent demand items.
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Materials requirement planning
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______ is the process of scheduling and describing the receipt of inventories of materials, components, subassemblies
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Time phasing
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Time frame in which the master schedule may be accommodated with trade-offs is known as
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Slushy time fence
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SRP is stands for
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Service requirements planning
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A strategy to combat uncertainty associated with supply or production lead times is known as
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Safety lead time
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Rolling schedule updating the schedule when moving forward in time by capturing the impact of actual transactions
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True
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Regenerative system a system in which the _______ of the MRP records is performed periodically, most commonly every week
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Updating or replanning
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A way to represent the BOM file that shows the product hierarchy and the explosion into its parts is called
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Product structure tree
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Which schedules delineate the quantity and timing of future material orders ?
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Planned order schedules
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A reports that specify when an order quantity for an item will be released to a vendor or an in-house production facility is known as
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Planned order releases
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Pegging capability that can identify the ______ item that has generated the component requirements for that item
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Particular parent
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______ lot-sizing technique in which both order (or production) quantity and time between orders (or setups) are allowed to vary.
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Part-period balancing
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A system in which replanning is done continuously, whenever changes occur in the MRP records is known as
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Net-change system
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Nervousness instability in the MRP system
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True
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______ is the process by which the MRP system calculates the gross and net requirements of all components and materials.
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MRP explosion
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A computer-based system that translates the end item requirements of the master schedule into subassemblies, components, and raw materials is known as
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Material requirements planning
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The process that determines the quantities of each end item to be produced in specific periods during a specific planning horizon is known as
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Master scheduling
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An individual production quantities of the end items to be produced at various periods of a given planning horizon is known as
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Master production schedule
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_________ is a inventory stocking location right on the shop floor
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Manufacturing supermarket
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lot-sizing technique used the techniques in which the amount ordered or produced is the same as the demand requirements for the MRP items
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True
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Lot size the predetermined quantity of an item that is either ______or ______ from a supplier
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Manufactured or purchased
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Inventory status file contains the records of all items in inventory, including on-hand inventory and scheduled receipts
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True
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the portion of the master schedule in which no changes to the schedule can be accommodated unless a senior executive requests such changes is known as
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Frozen time fence
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Choose correct option about Flexible time fence
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Portion of the master schedule time horizon that is farthest out in the future and changes can be easily accommodated
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Fixed-period ordering is a technique in which orders for the MRP items are placed at fixed periods
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True
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_______ is an orders that are not changed automatically when conditions change, usually requiring approval from a senior manager
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Firm planned orders
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Which system material requirements are specified on a daily basis or by shift
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Bucketless
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________ that contains the complete listing of all assemblies, subassemblies, parts and components
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Bill of materials
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BOL stands for
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Bill of labor
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(In backflushing) BOM is exploded to determine the quantities of component parts, material, and subassemblies that were used to make the item
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True
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Available-to-promise (ATP) invento physically on hand that can be realistically promised for new customer order deliveries
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True
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