______ is unevenness in the production process, out-of-balance workflows, and uneven workloads.
Answer
Correct Answer:
Lean philosophy
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______ is the belief that any activity or process that does not add value to a product or service wastes resources and, therefore, should be eliminated.
Answer
Correct Answer:
Lean philosophy
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______ is a measure (usually in terms of time or units) of how an order moves from receipt to delivery.
Answer
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Throughput
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______ are specific time periods in which production levels cannot be changed.
Answer
Correct Answer:
Frozen windows
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Which of the following describes any wasteful activity that does not add value or is unproductive?
Answer
Correct Answer:
Muda
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______ is the evaluation of inventory turnover or days of inventory on hand, and capacity and capital usage (ROI or cash flow).
Answer
Correct Answer:
Efficiency metrics
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______ is a system in which the management of an item at the customer’s site or retail location is entirely the responsibility of the supplier of that item.
Answer
Correct Answer:
Vendor managed inventory
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Which of the following describes improvements that may not come from any one big fix, but from a steady stream of small adjustments?
Answer
Correct Answer:
Incrementalism
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______ is a manual control system that uses visual signals to tell workers when it is time to get or make more of something.
Answer
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Kanban system
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______ is a production philosophy of doing it right the first time and stopping production should something go wrong.
Answer
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Jidoka
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______ is a system in which customer demand, rather than sales forecasts, dictates production levels.
Answer
Correct Answer:
Just-in-time
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______ is an assessment of material and labor costs, the costs associated with returns and repairs, interest, rent, and facilities, transportation, and storage costs.
Answer
Correct Answer:
Cost metrics
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______ is the minimal level of inventory that a company seeks to have on hand at all times to act as a buffer against the mismatch between forecasted and actual demand.
Answer
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Safety stock
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Which of the following is not a part of the Five S model?
Answer
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Workflow
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Which process consists of a sequence of connected steps or operations necessary to complete a task?
Answer
Correct Answer:
Workflow
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______ is the sequence of activities required to design, produce, and provide a good or service, and along which information
Answer
Correct Answer:
Value stream
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Leveling out the workload or smoothing production to achieve stable schedules, achieve a steady flow of work, and eliminate waste is known as
Answer
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Uniform plant loading
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Timeline chart is a tool which used to track _____
Answer
Correct Answer:
Both the value-added and non-value-added
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Define Time metrics.
Answer
Correct Answer:
An assessment of the amount of time to process an order, transportation time, and similar variables
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Throughput tell us how an order moves from receipt to delivery
Answer
Correct Answer:
True
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The cycle time needed to match our production rate to demand for the product are known as
Answer
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Takt time
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Supplier park IS the location of _____ in close proximity to a producer to create a leaner supply chain
Answer
Correct Answer:
Multiple suppliers
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The minimal level of inventory that a company seeks to have on hand is known as
Answer
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Safety stock
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systems in which services or products are produced based on forecasts are known as
Answer
Correct Answer:
Push systems
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Systems in which the product or service is only produced after it is ordered is known as
Answer
Correct Answer:
Pull systems
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Muri is a waste and ______ productivity
Answer
Correct Answer:
Decreased
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Mura is an unevenness in the production process, out-of-balance workflows, and uneven workloads
Answer
Correct Answer:
True
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______ is an wasteful activity that does not add value or is unproductive
Answer
Correct Answer:
Muda
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A production method where the same mixture of products is produced every day in small quantities is known as
Answer
Correct Answer:
Mixed-model production cycle
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Lot size the predetermined quantity of an item that is either manufactured or ______
Answer
Correct Answer:
Purchased from a supplier
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In Level schedule materials are pulled through the assembly line
Answer
Correct Answer:
True
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Lean Six Sigma is a method that relies on a collaborative team effort to ______ by systematically removing waste and reducing
Answer
Correct Answer:
Improve performance
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Kanban system a manual control system that uses _____
Answer
Correct Answer:
Visual signals
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A system in which customer demand, rather than sales forecasts, dictates production level is known as
Answer
Correct Answer:
Just-in-time
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Jidoka is a Japanese term meaning …
Answer
Correct Answer:
Quality at the source
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_______ a activities that require machinery to be stopped or the process to be shut down for the setup work to be completed
Answer
Correct Answer:
Internal setups
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In Internal logistics system manage all the management and movement of materials within a manufacturing facility
Answer
Correct Answer:
True
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The idea that improvements may not come from any one big fix but from a steady stream of small adjustments are known as
Answer
Correct Answer:
Incrementalism
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Which production levels cannot be changed
Answer
Correct Answer:
Frozen windows
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Which of the correct statement about Five S(5S)
Answer
Correct Answer:
A model for showing how to implement lean practices in any business operation
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External setups work that can be completed outside of the process and does not require machinery to be stopped or the process to be shut down
Answer
Correct Answer:
True
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Collection, transportation, and distribution of goods between suppliers and the plant, as well as between the plant and consumers
Answer
Correct Answer:
External logistics system
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EDI is stands for (in operational management)
Answer
Correct Answer:
Electronic data interchange
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the evaluation of inventory turnover or days of inventory on hand, as well as capacity and capital usage is known as
Answer
Correct Answer:
Efficiency metrics
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_____ is the evaluation of the percentage of orders delivered on time and customer satisfaction metrics
Answer
Correct Answer:
Effectiveness metrics
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Dependence is a process that have implications for other elements in the same process
Answer
Correct Answer:
True
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CTP stands for(in operational management)
Answer
Correct Answer:
Cost-time-profile map
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An assessment of material and labor costs, the costs associated with returns and repairs, interest, rent, facilities, transportation, and storage is known as
Answer
Correct Answer:
Cost metrics
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______ is an inventory management process in which parts that go into each unit of a product are removed from inventory
Answer
Correct Answer:
Backflush
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